Dallas Fort Worth International Airport (DFW) has successfully completed a significant step in its $3 billion overhaul and expansion of Terminal C. The airport moved six massive megastructure modules across the airfield and into position at the expansion site, which will house nine new gates by 2026.
The complex engineering operation involved transporting the six modules, the largest measuring 204 feet long by 68 feet wide and weighing approximately 1,200 tons, across two closed runways overnight using self-propelled modular transporters.
DFW CEO Sean Donohue highlighted the innovative nature of the project, stating, "Innovation is at the core of our airport’s DNA and the techniques being used to reimagine Terminal C are an example of that in action. I’m proud of the DFW team for continuously pushing boundaries when it comes to proving forward-thinking construction processes. This is just one of the many important milestones on approach as we undergo this historic period of growth and expansion."
Building on their previous use of modular construction in 2022, DFW has further advanced this technique by installing mechanical, electrical, plumbing, and fire-protection systems within the six modules before their transport.
Mohamed Charkas, DFW’s Executive Vice President of Infrastructure and Development, explained the benefits of this approach: "Modular construction reduces the impact on-site by using dual-site activity. This minimizes disruptions in terminal areas, keeping gate closures and airside complexities to a minimum while modules are built offsite. DFW is applying modular construction for expansions at Terminals A and C, as well as the new Terminal F." He noted that the current modules for Terminals A and C are at least twice the size of those used in the 2022 "High C" gate area project.
The 115,000-square-foot expansion of Terminal C is a partnership with American Airlines and coincides with the first of three phases to completely reimagine the terminal's existing footprint. A complete reconstruction of the adjacent parking garage is also underway to accommodate the increased gate capacity.
The design and construction for the first phase and expansion of Terminal C, as well as the expansion of Terminal A, are being managed by HNTB, KAI, and ADPI. The design-build contractor joint venture includes Austin Commercial, Azteca Enterprises, and Alpha & Omega, with HOK and Muller & Muller, Ltd. serving as design team members.
Stay Informed with Construction Tools and Resources
DFW’s historic multi-billion-dollar capital plan includes major transformations and expansions to the airport’s terminals, roadways and other facilities. Updates for travelers, project details and construction news can be found at dfwairport.com/construction or by signing up for construction updates via email.
Travelers can also stay informed and prepare for travel by downloading the DFW Mobile App, which is available for iOS or Android devices. The DFW app provides immediate access to real-time travel updates and tools to help make informed decisions along the travel journey.
